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Category: Railway Transport
Theoretical study of wheel deflected mode upon braking-produced effects
 
The wheel deflected mode was studied while accounting for nonlinear behaviour of its material along with external load and thermal effect numerical computations. The deflected mode calculations were carried out for the wheel on GOST 9036-88 and S-shaped disk one. Finite-elemental wheel model elaborated is noted for its original mesh designed in semi-automatic mode providing for obtaining of more adequate deflected mode results. The calculations made on full-sized and worn-tread wheel upon braking effects confirm the existence of prerequisites for appearance of fatigue cracks and make it possible to forecast the strength reduction at that.

Calculation of deflected mode of full-sized and worn-tread wheel
 
The numerical analysis was carried out in accordance with requirements of Standard S-660 - 2004 ANALYTIC EVELUATION OF LOCOMOTIVE AND FREIGHT CAR WHEEL DESIGNS therefore providing for obtaining of more representative data on wheel strength. Comparison of operating factors of deflected mode of full-sized and worn-tread wheels made it possible to obtain the stress and travel pattern in accordance with wear factor thus having a chance to forecast the strength reduction.

Numerical computation of deflected mode of expanding wheel
 
The finite-elemental expanding wheel model elaborated pioneered solving of contact task of Wheel-Rail System for a complex-structure wheel. The calculation results obtained point at operational ambiguity of expanding wheel becoming apparent in obviously inhomogeneous distribution and availability of stress concentrators. Analysis of expanding wheel strength provides for changing of its structural elements while further optimization of its form in order of more stable operation.

Calculation of deflected mode of carriage underframe state
 
There were executed carriage underframe calculations for typical load spectrum. The finite-elemental model elaborated accounts for complexity of frame form and design resolution providing for obtaining of results of static and dynamic analysis.

Strength analysis of hygiene and sanitary module cage

During the examination of hygiene and sanitary module cage of the car, its strength under the loading of vertical, linear and profile forces in conformity with the standard design conditions has been estimated. The finite-element model was being developed in parts, which were being constructed and digitized simultaneously by several specialists and then were framed into one unit. Such approach in this case is the most practical because of very high complexity of representation the cage construction in the model. Usable model is a complex one: elements of different types - plates, beams and special elements for the bolt clamp - have been used in it. Calculation has been done in the nonlinear formulation, which allowed to ascertain the stress thickeners condition and to improve the cage construction through changing the position of some elements.


Calculation of the railway carriage reaction to the exploitation loadings

Calculation of the railway carriage reaction to the exploitation loadings with its strength determination is an urgent investigation in the field of railway entities strength calculations. In the strength analysis of the railway carriage elements and its construction as a whole in the process of development of the finite-elemental model there have been considered geometrical dimensions, material deformative characteristics and active loadings. Loading complex consisted of the carriage own weight, weight of equipment and people situated inside the carriage, as well as impingement attack caused by the carriages coupling.

Characteristics of the deflected mode, obtained in the process of calculation, allowed to estimate general strength of the railway carriage construction, to find the strain concentrators, as well as the places of maximal drifts. The obtained results allow to improve the carriage construction and to optimize some of its elements for its better operation.


 
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